Tuoteominaisuudet:
● Manuaalinen kiinnitys ja avaaminen;
● Materiaali: Ruostumaton teräs (tai asiakkaan valinta);
● Pinta- ja männän kovettuminen;
● Toistuva paikannustarkkuus <0,01 mm.
1. Basic concepts of Manual Quick Change Devices
Manual Quick Change Devices are devices that quickly change tooling, designed to significantly reduce the time required to change tools or fixtures. The traditional tooling change process usually requires manual adjustment and alignment, and the adjustment accuracy is often low, resulting in long equipment downtime. MQCD simplifies the change process, allowing operators to complete tool or fixture changes in a short time, thereby improving production efficiency and reducing human errors.
2. Basic functions of the zero-point positioning system
The zero-point positioning system is a device system that can accurately locate and fix workpieces or fixtures. It uses a set of positioning elements (usually mechanical or magnetic positioning pins) to ensure that the workpiece always maintains a high-precision position during the change process. The core advantage of the zero-point positioning system is that it can achieve rapid docking and positioning through precise positioning and fixing, thereby reducing production errors caused by equipment adjustments.
3. Combination of Manual Quick Change Devices and Zero-Point Positioning System
In traditional production, the replacement of workpieces or fixtures usually requires re-alignment and debugging, which is not only time-consuming and labor-intensive, but also easily causes positioning errors and affects production accuracy. The combination of SET's Manual Quick Change Devices and zero-point positioning system optimizes the production process by eliminating these problems.
3.1 Accurate positioning reduces errors
The manual quick mold change device itself can help production personnel quickly complete the replacement of tools or fixtures, but the positioning accuracy during the replacement process often relies on manual experience and is prone to deviations. By combining the zero-point positioning system with the manual quick mold change device, SET can achieve accurate positioning of the workpiece immediately after the device is replaced. The zero-point positioning system ensures that the position of the workpiece or fixture remains consistent during the replacement process, avoiding processing errors caused by workpiece offset, thereby greatly improving processing accuracy.
3.2 Reduce downtime
In traditional mold change operations, downtime is the main obstacle to production efficiency. By combining Manual Quick Change Devices and the zero-point positioning system, production personnel do not need to perform tedious positioning and alignment operations, reducing the time for adjustment and testing. Specifically, when the operator places the workpiece or fixture on the quick mold change device, the zero-point positioning system immediately completes the precise positioning, ensuring that the workpiece and the device are quickly and accurately docked. This allows each mold change process to be completed in the shortest time, greatly improving the overall efficiency of the production line.
3.3 Improve the flexibility of the mold change process
SET's Manual Quick Change Devices are not only optimized in terms of accuracy and speed, but also have high flexibility. This flexibility, combined with the zero-point positioning system, can adapt to various sizes and types of fixtures and workpieces. This is especially important for multi-variety, small-batch production needs. Through the combination of the two, the production line can achieve rapid mold change, quickly adjust the production process, and ensure consistent accuracy after each mold change.
3.4 Improve the standardization and repeatability of operations
The traditional manual mold change system often makes it difficult to guarantee the mold change accuracy of the same device due to differences in operator experience. The zero-point positioning system ensures that the accuracy after each mold change is almost completely consistent through precise mechanical positioning. SET's Manual Quick Change Devices, combined with the zero-point positioning system, helps operators reduce their reliance on personal experience, thereby achieving standardization and high repeatability of the mold change process. This standardization not only reduces human errors in the production process, but also improves the quality stability of the product.
4. Analysis of specific application scenarios
In actual applications, the combination of Manual Quick Change Devices and the zero-point positioning system is mainly manifested in the following aspects:
4.1 Automobile Manufacturing
In the field of automobile manufacturing, especially in the mold replacement process of the production line, the precision requirements are extremely high. By using SET's quick mold change device and zero-point positioning system, the production line can complete the mold replacement in a very short time, avoiding the precision problems caused by manual alignment. In scenarios where frequent mold changes are required, this combination of technologies greatly reduces production downtime and improves overall production efficiency.
4.2 Aerospace field
Aerospace manufacturing has particularly strict requirements on precision, and any small deviation may lead to unacceptable consequences. By combining Manual Quick Change Devices with the zero-point positioning system, SET can provide accurate and fast workpiece replacement solutions, ensuring that each component can be processed according to the highest precision requirements, greatly reducing the rework rate caused by positioning errors.
4.3 Mold Manufacturing
In the field of mold manufacturing, mold change operations are complicated and require high precision. SET's solution achieves fast and accurate mold replacement by combining the zero-point positioning system. Whether it is the processing of complex molds or the switching of different types of molds, the zero-point positioning system can ensure the accuracy and stability after mold replacement.
Jos olet kiinnostunut tuotteistamme, ota meihin yhteyttä
